
2026-10-27
Lonke ilungu elibolithiweyo lidabi lokulwa nomhlwa. I-hex bolt (i-hexagon head cap screw) inokuba sesona sibophelelo sixhaphakileyo kwihlabathi, kodwa xa sele sifakwe kwibhulorho, kwinqaba yokuhambisa, okanye isityalo sekhemikhali, sihlaselwa ngokukhawuleza kukufuma, ioksijini, i-ion ye-chloride, kunye ne-sulfur dioxide. Umhlwa - kuqala umhlwa omhlophe (imveliso ye-zinc oxidation), ngoko umhlwa obomvu (i-iron oxide) - ihamba ngaphaya kwendawo yokuthwala, ingena kwiintambo, kwaye ekugqibeleni ibambe i-nut, yenza buthathaka umthwalo we-clamp, kwaye itshabalalise i-joint.
I-Dacromet coating (ekwabizwa ngokuba yi-DACROMET, i-zinc-flake coating, okanye i-non-electrolytic zinc-aluminium flake coating) yaphuhliswa ngokuchanekileyo ukuphumelela eli dabi. Inika iibholiti ze-hex, ii-studs, kunye ne-hex nuts kunye neewasha ezibhityileyo, iyunifomu, isikrweqe esingena-hydrogen esisinda ngaphezu kweeyure ezingama-700 zokuvavanywa kwetyuwa yesitshizi (NSS) - amaxesha amaninzi ukuxhathisa umhlwa kwe-electro-galvanizing kubukhulu obufanayo.
I-hex bolt isebenza nge nut (okanye umngxuma ocofiweyo) ukubopha iindawo ezimbini okanye ngaphezulu kunye. Ingqibelelo yomdibaniso ixhomekeke kwi ukulayisha kwangaphambili (i-clamp load) yaziswa ngexesha lokuqiniswa, elilawulwa ngokusetyenziswayo torque, intambo yokulinganisa, kunye ne i-friction coefficient (μ) phakathi kwemigangatho yokuthwala kunye nemisonto. Kwindibano elawulwa yitorque, iinjineli ziguqula ulayisho lwangaphambili lube lixabiso letorque kusetyenziswa nut factor (K ≈ 0.12–0.16 kwi-lubricated zinc-flake coated fasteners).
Amacandelo okukhwelana okuqhelekileyo kwindibano ebholithiweyo abandakanya:
Ngalinye kula macandelo kufuneka labelane ngendlela efanayo yokukhusela umhlwa; ibholiti yeDacromet edityaniswe nendongomane ecacileyo ye-zinc idala a isibini galvanic oko kubingelela i-nut kuqala.
Ukunyamezela kokutshizwa kwetyuwa (ISO 9227 / ASTM B117, iiyure ukuya kwirust ebomvu) luphawu loshishino lokhuseleko lokutya okukhawulezileyo.
| Ukugqiba / inkqubo yokwaleka | Ukutyeba | Iiyure ukuya kwirust ebomvu (NSS) | Umhlwa omhlophe (NSS) | I-hydrogen embrittlement | Amanqaku |
| I-Plain (imibala yobuqu, i-oyile) | — | < 24 h | — | Akukho nanye | Ukusetyenziswa kwangaphakathi kuphela |
| Ukufakwa kweZinc, ichromate eluhlaza (Zn3) | 5 μm | ≈ 48 h | 12–24 h | Phezulu | Iindleko eziphantsi, iimpahla zabathengi |
| Ukufakwa kweZinc, i-passivate engqindilili (Zn12) | 12 μm | ≈ 192 h | 96–168 h | Phezulu | Hayi yeklasi ≥ 10.9 |
| Ukugalela oomatshini | 20–50 μm | 300–800 h | 200–400 h | Phantsi kakhulu | Ilungele iindawo ezinkulu |
| I-Hot-dip galvanizing (HDG) | 45–85 μm | 500–1,500 h | 200–500 h | Phantsi | Imisonto ifuna ukucofa kwakhona |
| Iklasi yeDacromet 2 | 8mm | ≈ 720 h | 300–500 h | Akukho nanye | As-cut umsonto ukuchaneka |
| I-Dacromet Class 3 / emnyama | 10–12 μm | ≈ 1,000 h | 500–720 h | Akukho nanye | Automotive OEM benchmark |
I-Dacromet iphinda iphumelele i-zinc plating kwi Uvavanyo lweKesternich (i-SO₂ corrosion, ISO 6988 - i-atmospheres yezoshishino kunye nemvula ye-asidi), kwi uvavanyo lwe-cyclic corrosion (CCT: ityuwa edibeneyo yokutshiza / ukufuma / ukomisa), kwi ukuhambelana kwegalvanic kunye ne-aluminium substrates (enkosi kumxholo we-aluminium flake), kwi ukukhwela ibhayisekile lobushushu (ifilimu engaphiliyo imelana nenkonzo ye-120–300°C, apho amadyungudyungu atyatyekiweyo), kwaye ukumelana neekhemikhali kwiityuwa zendlela kunye neekhemikhali zokuqhawula i-icing.
Kwi-hex bolts kunye ne-hardware yabo yokukhwelana, i-Dacromet coating ihambisa ibhalansi engcono yokukhusela i-corrosion, ukuchaneka komatshini, kunye nokuthembeka kwendibano ekhoyo namhlanje: ukunyamezela kwetyuwa yokutshiza ukuya kwiiyure ze-1,000, ukungakhuseleki kwi-hydrogen embrittlement, i-geometry yentambo egciniweyo, kunye nokukhuhlana okuzinzileyo kwindibano elawulwa yitorque. Naphi na apho indawo edityanisiweyo kufuneka iphile emvuleni, ityuwa, kunye nexesha, ingcaciso ekufuneka uyikhumbule yile: i-hex bolt ephezulu, i-zinc-flake (i-Dacromet) igqunywe, i-ISO 10683 / ASTM F1136 iyahambelana.