
2026-11-07
Mubuhanga bugezweho, ingingo zifatika zigomba kurwanya imitwaro yubukanishi no kwangirika kw ibidukikije. Gakondo ya electro-galvanizing hamwe na hot-dip galvanizing itanga uburinzi bwo kurwanya ingese ariko ikababazwa no kwinjiza hydrogène mumashanyarazi akomeye hamwe no kwivanga kurwego kumutwe. Igikoresho cya Dacromet, sisitemu ya flake ya zinc-aluminium yakozwe mu myaka ya za 70, irenga izo mbogamizi. Itanga ruswa idasanzwe yo kurwanya ruswa, ikuraho ibyago byo kwanduza hydrogène, ikabika urugero rw’urudodo, kandi igatanga ubushyuhe bwo hejuru bugera kuri 300 ° C. Bolt ya Dacromet isobanuwe cyane mubinyabiziga, ubwubatsi, ingufu z'umuyaga, gari ya moshi, n'inganda zo mu nyanja.
Dacromet nigikoresho kitari electrolytike, gishingiye kumazi ya zinc-flake igizwe na micron-nini ya zinc na aluminiyumu mumashanyarazi adahuza. Nyuma yo kuyikoresha no gukira, flake zirengerwa zikora inzitizi nyinshi zitanga inzitizi zitanga uburinzi ndetse no gukingira cathodic kurinda ibyuma byubutaka.
Ibintu by'ingenzi biranga:
Ipitingi ikoreshwa na dip-spin (isanzwe ifata ibyuma byinshi), gutera, cyangwa kuvoma, hanyuma igakira neza kuri ~ 300 ° C. Amakoti yihitirwa arusheho kongera imbaraga zo kurwanya ruswa no kugenzura coefficient de friction kugirango imikorere ihoraho ya torque-tension.
Inzira isanzwe ya bolts igizwe nibyiciro bine byingenzi:
1.Itegurwa ry'ubutaka: Kugabanuka kwa alkaline bikurikirwa no gusukura imashini niba bikenewe. Kwirinda aside irinda kwirinda kwinjiza hydrogène.
2.Gusaba gusaba: Ibice byinjijwe mumazi ya zinc-aluminium flake slurry (dip-spin kubuto buto) cyangwa gutera; ibirenze bivanwaho na centrifugation kubwubunini bumwe.
3.Gukiza: Guteka hafi ya 300-320 ° C bihindura binder kandi bigahuza ibyuma byuma bikavangwa cyane.
4.Ikoti ryihitirwa / Ikidodo: Ikidodo cyoroheje gitezimbere amavuta, kurwanya imiti, kandi bikongera imikorere yumunyu-spray.
Kuberako inzira itari electrolytike kandi idafite aside irike, Bolt ifite imbaraga nyinshi (Icyiciro cya 8.8, 10.9, 12.9 na ASTM A490) irashobora gutwikirwa nta ngaruka ya hydrogène yo munda imbere - inyungu ikomeye yumutekano kuruta amashanyarazi gakondo.
Filime yoroheje ya Dacromet (6-10 mm) isanzwe ihanganira amasaha 1.000.000 yo gupima umunyu utabogamye mbere yuko ingese itukura igaragara - inshuro 7-10 kurenza amashanyarazi asanzwe. Imiterere yibice byinshi itanga kurinda inzitizi mugihe flake ya zinc itanga uburinzi bwa cathodic. Chromate passivation irakomeza gutinda kwangirika kandi itanga kwikiza kugarukira ku tuntu duto.
Bolt ifite imbaraga nyinshi irashobora kwanduzwa cyane na hydrogène iterwa no gufata aside hamwe na electroplating, bishobora gutera kuvunika gutinda. Dacromet ikuraho burundu ibyago. Birakenewe rero kubintu bikomeye byihuta cyane muri moteri yimodoka, chassis, ibyuma byubatswe, hamwe ninteko zijyanye numutekano.
Hamwe nuburinganire bwa 5-12 mm gusa, Dacromet ntabwo ihindura cyane geometrie. Imbuto zisanzwe zirashobora gukoreshwa nta gukanda cyane. Ibinyuranye, gushyushya-gushira (40-80 mm) akenshi bisaba imbuto zidasanzwe. Ipfunyika yoroheje ihuye nibyiza kuri bolts neza neza.
Dacromet ikomeza gushikama kugeza kuri 300 ° C serivisi ikomeza, hejuru yurugero rwamashanyarazi (~ 120 ° C) cyangwa gushiramo ubushyuhe (~ 200 ° C). Hamwe namakoti akwiye coefficente yubushotoranyi irashobora kugenzurwa (mubisanzwe μ = 0.10–0.18), bigatuma umutwaro uhoraho hamwe nimyitwarire yizewe.
Imbonerahamwe ikurikira irerekana muri make itandukaniro ryibanze hagati ya Dacromet nubuvuzi busanzwe bwo kuvura kuri bolts:
| Ibipimo by'imikorere | Dacromet | Amashanyarazi | Bishyushye |
| Ubunini busanzwe | 5-12 mm | 5-15 mm | 40-80 + mm |
| Gusiga umunyu (kugeza ingese itukura) | 1.000.000 | 100-300 h | 500-1000 h |
| H₂ Ingaruka zo Kwinjira | Nta na kimwe | Hejuru (akeneye guteka) | Hagati |
| Ikigereranyo Cyikomeza. | ≈ 300 ° C. | ≈ 100-120 ° C. | ≈ 200 ° C. |
| Kwivanga | Ntarengwa / Ntayo | Hasi | Birahambaye |
| Imbaraga-zohejuru | Cyiza (8.8–12.9) | Ntarengwa / Risky | Ntarengwa |
| Kugaragara | Ifeza imwe | Zinc nziza cyangwa ubururu | Icyatsi kibisi, cyijimye |
Imbonerahamwe 1: Kugereranya imikorere yubuvuzi busanzwe bwa bolt
Dacromet itanga uburyo buhebuje bwa firime yoroheje, irwanya ruswa ikabije, ibyago bya hydrogène byinjira, hamwe nubushyuhe bwo hejuru - bigatuma ihitamo kubintu byinshi bisaba kwihuta.
Dacromet yubatswe na bolts ikoreshwa cyane aho kurinda ruswa, umutekano, hamwe nuburinganire bwuzuye:
Dacromet nibindi bisa na zinc-flake bitwikiriye ibipimo mpuzamahanga harimo ISO 10683 (Fasteners - idafite amashanyarazi ya zinc flake coatings), EN 13858, ASTM F1136 / F1136M, hamwe nuburyo bwo gutera umunyu ASTM B117 / ISO 9227.
Mugihe cyo kwerekana Dacromet bolts, injeniyeri agomba gutekereza:
Bolt ya Dacromet yerekana igisubizo gikuze, cyimikorere-yo hejuru yo gukingira ruswa. Ipine ya zinc-aluminiyumu itanga imbaraga zo kurwanya umunyu-spray iruta kure cyane iy'amashanyarazi asanzwe, ikuraho ingaruka ya hydrogène yangiza itera imbaraga zikomeye, ikabika urugero rwiza, kandi ikihanganira ubushyuhe bwo hejuru bugera kuri 300 ° C.
Ku ba injeniyeri n'abaguzi bashaka imikorere yizewe yo kurwanya ingese no kurwanya ruswa mu binyabiziga, imiterere, ingufu n’inganda zikoreshwa mu nganda, Dacromet ikozwe mu nganda itanga uburinganire bugaragara burambye, umutekano n’ubunyangamugayo. Iyo bisobanuwe neza - bihuye nu ntera yo gutwikira, hejuru yikoti hamwe no gutandukanya ibintu bya serivisi - bigira uruhare mubuzima burebure, kugabanya kubungabunga no kunoza sisitemu muri rusange. Nkuko ibyifuzo byimbaraga-ndende, bifata igihe kirekire bikomeza kwiyongera, ibishishwa bya zinc-flake nka Dacromet bikomeza kuba urufatiro rwubwubatsi bugezweho bwihuta.