
2026-10-20
Izindwangu zendabuko ezifana ne-electroplated zinc noma i-hot-dip galvanizing ngokuvamile ziyawa ezindaweni ezinolaka kakhulu noma uma zisetshenziswa kuzibopheli ezinamandla. I-Dacromet flange bolts zimelela intuthuko ephawulekayo kubuchwepheshe bokulwa nokugqwala, ukuhlanganisa izinzuzo zesakhiwo zamabhawodi e-flange kanye nezakhiwo ezingavamile zokuvimbela ukugqwala kwezingubo ze-zinc-aluminium flake.
Amabhawodi e-Flange afaka i-flange ehlanganisiwe efana newashi ngaphansi kwekhanda, esabalalisa amandla okubamba ngokulinganayo, enciphisa ubungozi bokulimala kwendawo, futhi athuthukise ukumelana nokuxegiswa ngaphansi kokudlidliza. Uma la mabhawodi ephathwa nge-Dacromet (ephinde yaziwe ngokuthi yi-zinc-flake noma i-DACROMET® coating), aletha isivikelo esivelele sesikhathi eside emswakama, isifutho sikasawoti, ukuhlasela kwamakhemikhali, nokugqwala komkhathi—okuwenza alungele ukusetshenziswa kwezimoto, olwandle, ingqalasizinda, amandla, nemishini esindayo.
I-Dacromet iwuhlelo lwe-non-electrolytic, olususelwe emanzini lokuhlanganisa i-inorganic ehlanganiswe ngokuyinhloko ama-zinc agqagqene namaflake e-aluminium ahlakazwe kusibophezelo se-inorganic esiqukethe i-chromium noma esingenayo i-chromium. Isetshenziswa ngezindlela ze-dip-spin, spray, noma i-dip-drain futhi ngemva kwalokho yelashwe ngokushisa, okokunamathela kwenza into encane (ngokuvamile engu-5–15 μm), ifilimu yokuvikela eyiyunifomu, empunga eyisiliva enamathela ngokuqinile ku-substrate yensimbi.
I-anti-corrosion mechanism ye-Dacromet isebenza ngezenzo ezine ezihambisanayo:
1.Ukuvikela isithiyo: I-zinc egqagqene namaflake e-aluminium kudala izendlalelo eziningi ezithiya ukungena komswakamo, umoya-mpilo, nama-ion abolayo.
2.Ukuvikelwa komhlatshelo (galvanic): I-Zinc isebenza njenge-anode yomhlatshelo, igqwala ngokukhethekile ukuze ivikele insimbi engaphansi ekugqwaleni.
3.Ukuziphilisa/ukuzilungisa: Imikhiqizo ye-oxidation ye-zinc ne-aluminium igcwalisa umonakalo omncane embotsheni, igcina ubuqotho obuqhubekayo bokulwa nokugqwala.
4.Intshisekelo: I-inorganic binder ne-passivating compounds ibambezela ukusetshenziswa komhlatshelo kwe-zinc, andise ukumelana nokugqwala okuphelele.
Ngenxa yokuthi le nqubo ayihlanganisi i-acid pickling noma i-electrolysis, i-Dacromet coating iqeda ngokuphelele ingozi ye-hydrogen embrittlement-inzuzo ebalulekile yamabhawodi anamandla aphezulu (Amabanga 10.9, 12.9, kanye ne-ASTM A490 / F3125). Lokhu kwenza amabhawodi e-Dacromet flange athembeke ngokwemishini futhi amelane kakhulu nokugqwala nokucekelwa phansi kwemvelo.
Amabhawodi e-flange ahlanganiswe ne-Dacromet atholakala njalo Amahora angu-1,000 noma ngaphezulu ukuhlolwa kwesifutho sikasawoti esingathathi hlangothi (ASTM B117 / ISO 9227) ngaphandle kokubonakala kokugqwala okubomvu. Ezicacisweni eziningi, ukugqwala okumhlophe kubambezeleka ngaphezu kwamahora angu-240-500, futhi ukusebenza kokuqeda ukugqwala sekukonke kudlula izikhathi ezingu-7-10 ngaphezu kokwenziwa kwe-electrogalvanizing evamile. Leli khono elivelele lokuvimbela ukugqwala liqinisekisa impilo ende yesevisi ezindaweni zasogwini, zasolwandle, zezimboni, kanye ne-de-icing-salt.
Ngokungafani nezinqubo ze-electroplating ezethula i-hydrogen ensimbi eqinile, i-Dacromet dip-spin noma inqubo yesifutho ayiyona neze i-electrolytic. Ngenxa yalokho, amabhawodi e-flange anamandla amakhulu agcina izakhiwo zawo ezigcwele zemishini futhi awanawo ama-brittle fracture abambezelekile okubangelwa i-hydrogen embrittlement—ehlinzeka kokubili ukuvikela kokugqwala nokuphepha kwesakhiwo.
Ugqinsi olujwayelekile lokumboza lusukela ku-5 kuye ku-15 μm. Le filimu ezacile ayiguquli kakhulu ubukhulu bentambo, ivumela amantongomane ajwayelekile ukuthi asetshenziswe ngaphandle kokudlula ngokweqile. I-coating ingena kumajiyometri ayinkimbinkimbi, izintambo, nezindawo zangasese ngokufana, iqinisekisa ukumbozwa okuphelele kokuqeda ukugqwala ngisho nasemaphrofayilini ebhawodi e-flange ayinkimbinkimbi.
Izembatho ze-Dacromet zihlala zisebenza kahle emazingeni okushisa aqhubekayo afinyelela ku-250-300 ° C, edlula kude imikhawulo yokushisa ye-zinc plating evamile. Izinzuzo ezengeziwe zihlanganisa ukupendeka okuhle, ama-coefficients alawulwayo (ikakhulukazi ama-topcoat agcotshiwe), ukusebenzisana kwe-bimetallic ne-aluminium, nokuhambisana nezindinganiso eziningi zezimoto nezemvelo.
Ukuqhathanisa okulandelayo kugqamisa ukuthi kungani amabhawodi e-Dacromet flange evame ukukhethwa lapho ukusebenza kwe-anti-rust yesikhathi eside, ukunemba kobukhulu, nobuqotho obunamandla aphezulu kudingekile ngesikhathi esisodwa.
Ithebula 1. Ukumelana Nokugqwala Okuqhathaniswayo kanye Nezakhiwo Eziyinhloko
| Impahla | I-Dacromet (i-Zinc Flake) | I-Electroplated Zinc | I-Hot-Dip Galvanizing | I-Black oxide |
| Ukuqina Okujwayelekile | 5–15 μm | 5–15 μm | 40–100+ μm | < 1–2 μm |
| Isifutho sikasawoti (ukuya ekugqwaleni okubomvu) | 1,000+ amahora | 96-240 amahora | 500–1,500 amahora | < 24–48 amahora |
| Ingozi Ye-Hydrogen Embrittlement | Lutho | Phezulu (idinga ukubhaka) | Okungenzeka (i-acid pickling) | Phansi |
| Ukumelana Nokushisa | Kufika ku-~300 °C | ~70–120 °C | ~200 °C | Inomkhawulo |
| I-Thread Fit / Dimensional Impact | Kuhle kakhulu (ifilimu elincanyana) | Kuhle | Idinga ukweqisa | Kuhle kakhulu |
| I-Anti-Rust Longevity (ngaphandle) | Iminyaka engu-15–25+ | Iminyaka engu-2-5 | Iminyaka engu-15-30+ | Ngasendlini kuphela |
*Impilo yesevisi incike ebunzimeni bendawo, ibanga lokumboza, nejazi langaphezulu. Amanani ayizinkomba ngokusekelwe kudatha yemboni.
Ithebula 2. Amabanga Ajwayelekile Wokuhlanganisa I-Dacromet kanye Nokusebenza Kwe-Salt Spray
| Ibanga / Isisindo Sokumboza | Isisindo Sokumboza (g/m²) | Amahora angenayo i-White Rust | Amahora angenayo i-Red Rust |
| Ibanga A (Ejwayelekile) | ≈ 24 | ≈ 240 | ≈ 600 |
| Ibanga B (Lithuthukisiwe) | ≈ 36 | ≈ 240 | ≈ 1,000 |
| Ukuqina Okuphezulu / I-Premium | ≈ 80+ | Phezulu | 1,000–2,000+ |
Qaphela: Imiphumela yangempela iyahlukahluka nge-substrate, i-geometry, inqubo yokufaka isicelo, kanye nokusetshenziswa kwama-sealers/amajazi aphezulu (isb., PLUS® noma i-DACROLUB®). Idatha ebaluliwe kusukela ekusebenzeni okuvamile kwe-DACROMET® 320/500.
Ngenxa yezinzuzo zabo ezimbili zokusatshalaliswa komthwalo we-flange okudidiyelwe kanye nokusebenza okuphakeme kwe-anti-corrosion / anti-rust, amabhawodi e-Dacromet flange acaciswa kabanzi kule mikhakha elandelayo:
Izimoto Nezokuthutha: I-chassis, ukumiswa, okokufakwa kwezinjini, amasistimu e-exhaust, nezinhlaka zesakhiwo ezichayeke kusawoti womgwaqo kanye nomswakama.
I-Marine & Offshore: Izinto ezifakwa emikhunjini, amapulatifomu angasogwini, isisekelo se-turbine yomoya, nengqalasizinda yasogwini edinga ukumelana nesifutho sikasawoti isikhathi eside.
Ukwakhiwa Nengqalasizinda: Amabhuloho, izakhiwo zensimbi, imibhoshongo yokudlulisela, nezinhlaka zangaphandle ezisemoyeni esonakalisayo.
Imishini Enzima Nezolimo: Izisetshenziswa ezivezwe kumanyolo, ukuhuzuka kwenhlabathi, umswakama, nokudlidliza.
Amandla nezimboni: Ukukhiqiza amandla, izitshalo zamakhemikhali, kanye nezinga lokushisa eliphezulu noma izindawo ezinolaka lwamakhemikhali lapho ukuvimbela ukugqwala kubalulekile.
Amabhawodi e-Dacromet flange anikeza ibhalansi evelele yokusebenza komshini kanye nobuchwepheshe obuphambili bokulwa nokugqwala. I-zinc-aluminium flake yabo encane kodwa esebenza ngempumelelo yenza kube nzima ukumelana nokugqwala, isifutho sikasawoti, umswakama, nokuhlasela kwamakhemikhali, kuyilapho inqubo engeyona eye-electrolytic igwema ngokuphelele izingozi ze-hydrogen embrittlement ezihlotshaniswa nezibophelelo zamandla aphezulu. Kuhlanganiswe nezinzuzo zokusabalalisa umthwalo womklamo wekhanda le-flange, lawa mabhawodi ahlinzeka ngezixazululo zokubopha ezihlala isikhathi eside, zokunakekelwa okuphansi kwezinye zezindawo ezidinga kakhulu emikhakheni yezimoto, yasolwandle, yezokwakha, yamandla, neyezimboni.
Uma ukusebenza kwe-anti-rust isikhathi eside, ukunemba kobukhulu, ukuzinza kokushisa, nobuqotho besakhiwo konke kudingekile, amabhawodi e-Dacromet-coated flange agqama njengokukhetha okuqinisekisiwe nokuthembekile. Ukucacisa ibanga elifanele lokumboza, ukuqinisekisa ukusebenza kwesifutho sikasawoti, nokuqinisekisa izingxenye zokukhwelana ezihambisanayo kuzothuthukisa impilo yesevisi futhi kunciphise ukwehluleka okuhlobene nokugqwala.
Okuthathwayo Okubalulekile
| • I-anti-corrosion ephakeme: ngokuvamile amahora angu-1,000+ isifutho sikasawoti ngaphandle kokugqwala okubomvu. • Ingozi ye-hydrogen embrittlement eyiziro - ilungele amabhawodi e-flange aphezulu (10.9 / 12.9). • I-coating iyunifomu ezacile igcina intambo ilingana kanye nokunemba kobukhulu. • Ukumelana nokushisa okuhle kakhulu (kufika ku-~300 °C) kanye nokuziphatha kokuqeda ukugqwala okuziphilisayo. • Isixazululo esikhethwayo sezindawo ezinokhahlo lapho ukuvimbela ukugqwala kubalulekile. |