Amantongomane weWeld aklanywe ngokwezinto ezisetshenziswayo ezingamelana nezinga lokushisa eliphakeme - izinga lokushisa lemishini yenqubo ye-welding ngenkathi eqinisekisa ukusebenza okuthe xaxa. I-Low - I-Carbon Steel yinto esetshenziswa kakhulu ngenxa yokushaywa kwayo okuhle.
p>Amantongomane weWeld aklanywe ngokwezinto ezisetshenziswayo ezingamelana nezinga lokushisa eliphakeme - izinga lokushisa lemishini yenqubo ye-welding ngenkathi eqinisekisa ukusebenza okuthe xaxa. I-Low - I-Carbon Steel yinto esetshenziswa kakhulu ngenxa yokushaywa kwayo okuhle. Amabanga afana ne-Aisi 1008 noma i-1010 Low - I-Carbon Steel imvamisa ikhethwe njengoba ingafakwa kalula ngaphandle kwezinkinga ezibalulekile njengokuqhekeka noma ukuhlanekezela ngokweqile. Ukushisa - Ukwelashwa kwamantongomane aphansi - amantongomane e-carbon yensimbi kungakhulisa izakhiwo zawo zemishini, kufaka phakathi amandla ashubile nobulukhuni, kubenza bakwazi ukuthwala imithwalo enkulu ngemuva kokushiswa.
Ngezicelo ezifuna ukumelana nokugqwayiza okuphezulu, insimbi engenasici iyinto yokuzikhethela. Amamaki ensimbi angagqwali afana ne-304 no-316 asetshenziswa kabanzi. I-304 Insimbi Engagqwali inikeza Okuhle Okujwayelekile - Ukumelana Nenjongo Yezinhloso futhi Ilungele Izicelo Zangaphakathi Neziningi Zangaphandle Lapho Kuvikelekile Ukuvikelwa Kokuthuthuka Okulinganiselwe. Insimbi engu-316 engenacala, ngokuqukethwe kwayo okuphezulu kwe-molybdenum, ihlinzeka ngokumelana okuphezulu kwamakhemikhali anokhahlo, amanzi anosawoti, kanye nezimo zemvelo ngokweqile, okwenza kube ngcono nge-marine, amakhemikhali, nokudla - izimboni ezisebenzayo.
Kwezinye izimo ezikhethekile, amantongomane we-aluminium alloy asetshenziswa. Lokhu kungukungasindi futhi kube nokusebenza okuhle kagesi nokwenziwa okushisayo, kubenze balungele izinhlelo zokusebenza ku-aerospace, ezithunzini zezimoto, kanye nezimboni ze-elekthronikhi lapho ukwehliswa kwesisindo kubalulekile. Ngokwengeziwe, ukwelashwa okungaphezulu okufana ne-zinc platiating, kushisa - cwilisa i-galvanizing, noma i-chrome pluriating ingafakwa kumantongomane wensimbi ukuze athuthukise ukumelana nokubukeka kwawo kokugqwala nokubukeka.
Umugqa womkhiqizo wamantongomane weWeld uhlanganisa amamodeli ahlukahlukene ahlukaniswe ngosayizi, ukwakheka, kanye nendlela ye-welding:
Amantongomane ajwayelekile weWeld: Lezi zinhlobo ezivame kakhulu, ezitholakala ngosayizi ohlukahlukene wemetric ne-Imperial. Usayizi weMetric uvame ukusukela ku-M3 kuye ku-M24, kanti amasayizi we-Imperial ahlangana kusuka ku-1/8 "kuya ku-1". Amantongomane ajwayelekile weWeld anesimo se-hexagonal, esifana namantongomane ajwayelekile, futhi alungele ukusetshenziswa okujwayelekile - Izicelo zenhlangano ye-Welding. Bafaka indawo ebonakalayo kanye nentambo ejwayelekile yomucu ukuze kube lula ukuhambisana nama-bolts.
Amantongomane we-flange weld: Kuyafana namantongomane we-hexagon flange, amantongomane e-flange we-weld ane-flace flace ezungeze isisekelo. Lo mklamo unyusa indawo yokuxhumana ne-workpiece, ehambisa kahle umthwalo futhi anikeze ukuqina okungcono. Amantongomane we-flange we-weld ajwayele ukusetshenziswa kuzinhlelo zokusebenza lapho kudingeka khona indawo enkulu ethwala indawo, njengasemaphaneli omzimba wezimoto kanye nokuxhunywa kwensimbi ehlelekile.
Amantongomane we-Projection Weld: Lawa mantongomane anokuqagelwa okuncane noma ama-dimples ebusweni bawo, aklanyelwe ukugxilisa i-welding yamanje ngesikhathi sokufakelwa kwe-welding. Ukuqagela kuncibilika futhi kuncengelwe nge-workpiece, kwakha isibopho esiqinile. Amantongomane we-Projection Weld ajwayele ukusetshenziswa ezinqubweni ze-welding ezizenzakalelayo ezimbonini ezinjengezimoto ezinjengezimoto, lapho ukukhiqizwa kwevolumu kanye nokuphiliswa okunembile kuyadingeka.
Ama-Spot Weld Nati: Yakhelwe ngqo iSpot Welding, amantongomane e-Spot Weld anejamo elihlukile elivumela ukuxhumana okuphephile nokusebenza ngochungechunge lwama-welds amancane, endawo. Imvamisa isetshenziswa ephepheni lezensimbi kanye noMhlangano, ihlinzeka ngesisombululo esithembekile sokubopha ngaphandle kwesidingo sokusebenza kwe-welding enkulu.
Ukukhiqizwa kwamantongomane we-weld kuhlanganisa amasu okukhiqiza aqondile kanye nekhwalithi eqinile - Izindlela zokulawula:
Ukulungiselela ngokwezinto ezibonakalayo: Okuphezulu - Izinto zokusetshenziswa kwekhwalithi, njengemigoqo yensimbi, izinduku zensimbi ezingenasici, noma ama-aluminium alloy amabhilithi, anomunyu. Izinto zokwakha zihlolwe ngokucophelela ukwakheka kwamakhemikhali, izakhiwo zemishini, kanye nekhwalithi ephezulu ukuze uqinisekise ukuthi zihlangabezana namazinga adingekayo. Ngezinto zokwenziwa zensimbi, bese ugawulwa ubude obufanele ngokuya ngezidingo zosayizi we-nati.
Akha imali: Amantongomane weWelld ajwayele ukwakhiwa ngezinqubo ezinjengendawo ebandayo - isihloko noma esishisayo - Ukwakha. Ukubanda - Isihloko sivame ukusetshenziselwa amantongomane amancane - asayizi, lapho insimbi ibunjwe khona kwifomu oyifunayo usebenzisa ifa. Le nqubo isebenza kahle ekukhiqizeni okuphezulu kwevolumu futhi ingadala amafomu anembile wentambo kanye nobunjwa be-nati. I-Hot - Ukuthethelela kusetshenziswa kukhudlwana noma okuphezulu - amantongomane anamandla, lapho insimbi ifudunyezwa khona endaweni ebulalekayo bese yenziwa ngaphansi kwengcindezi ephezulu yokufeza amandla adingekayo.
Umcutho: Ngemuva kokwenza, amantongomane aqhubeka nokusebenza. Ifana namanye amantongomane, ukuhlanganisa kungenziwa ngokugoqa noma ukusika. I-Thread Rolling iyindlela ekhethwayo njengoba idala intambo enamandla ngokubanda - Ukusebenza ngensimbi, ngcono ukumelana nokukhathala kwenadi. Imicu yokusika isetshenziswa lapho kudingeka ukucaciswa okuphezulu kwizicelo ezithile.
I-Weld - Ukuqanjwa kwesici: Ukuze uthole amantongomane akhethekile we-Weld afana nokuqagela noma amantongomane e-Spot Weld, izici ezingeziwe ziklanywe. Amantongomane we-Projection Weld anezinqubo zawo ezakhiwe ngezinqubo ezinjengokunyathela noma izikomashini, ngenkathi amantongomane e-Spot Weld aklanywa nge-geometries ethile yokwenza lula i-SOLDEDIT.
Ukwelashwa okungaphezulu: Ukuze uthuthukise ukumelana nokugqwala nokubukeka, amantongomane wensimbi we-weld angahle abhekane naphezulu - izinqubo zokwelashwa. Ukwelashwa okujwayelekile kufaka phakathi i-zinc plating, kushisa - chliza i-galvaning, iplifiti ye-chrome, noma i-poftage coating. Indlela ngayinye yokwelashwa ihlinzeka ngamazinga ahlukene okuvikelwa kanye nemiphumela yobuhle.
Ukuhlolwa kwekhwalithi: Wonke ama-batch amantongomane we-weld ahlolwe ngokuqinile. Amasheke okubumbana enza ukuqinisekisa ukuthi ububanzi be-nati, ubukhulu, ukucaciswa kwentambo, kanye nanoma yiziphi izici ezikhethekile zeWeld - Izici ezihlobene nazo zihlangabezana namazinga. Ukuhlolwa kwe-Weldacweni kwenziwa ukuqinisekisa ukuthi amantongomane angafakwa ngempumelelo ngaphandle kwezici. Ukuhlolwa okwenziwe ngomshini, okufana namandla ashukumisayo kanye nokuhlolwa kobulukhuni, kwenziwa ukuqinisekisa ukuthi amantongomane angamelana nemithwalo elindelekile. Ukuhlolwa okubukwayo nakho kwenziwa ukubheka izilima, imifantu, noma ukumboza okungafanele. Amantongomane kuphela adlula konke lokhu kuhlolwa kwekhwalithi evunyelwe ukufakwa nokusatshalaliswa.
Amantongomane weWeld asetshenziswa kabanzi kwizimboni ezahlukahlukene kanye nezicelo:
Imboni yezimoto: Ekukhiqizweni kwezimoto, amantongomane eWeld asetshenziselwa kakhulu ukuhlanganisa amaphaneli omzimba, izingxenye ze-chassis, nezingxenye zenjini. Amantongomane we-Projection Weld namantongomane e-Spot Weld adume kakhulu emigqeni yokukhiqiza ezenzakalelayo, lapho anika khona amandla asheshayo nokuthembekile. Amantongomane we-flange weWeld asetshenziselwa ukuvikela izingxenye ezidinga indawo enkulu ethwala, njengezingxenye zokumiswa kanye namabakaki.
Ukwakhiwa nokwakhiwa kwensimbiEmbonini yezokwakha, kusetshenziselwa amantongomane ama-Weld ukujoyina izingxenye zensimbi ehlelekile, ozimele bensimbi, kanye nezitimela. Banikeza ukuxhumana okuqinile nokuhlala njalo, kuqinisekisa ukuqina nokuphepha kwezakhiwo nezakhiwo. Ezitolo zensimbi ezibonakalayo, amantongomane e-weld ajwayele ukusetshenziswa ukuhlanganisa imikhiqizo yensimbi, njengokugcina ama-racks, ifenisha kanye nemishini yezimboni.
Ukukhiqiza izinhlelo zokusebenza: Kusetshenziswa amantongomane ama-Weld ekwenziweni kwemishini yasendlini, njengeziqandisini, imishini yokuwasha, namahhavini. Zisetshenziselwa ukuqinisa izingxenye zangaphakathi, amaphaneli, kanye namabakaki, ukuqinisekisa ukuqina kanye nokwethenjwa kwemishini.
I-Aerospace and Defense: Emikhakheni ye-Aerospace and Defense, lapho ukunemba nokuthembeka kubaluleke kakhulu, kusetshenziselwa amantongomane ama-Welds for Assemblia, izici ezihlekisayo, nezinye izinhlelo zokusebenza eziphezulu. Okuphezulu - Amandla kanye nezinto zokwakha ezingasindi, njengensimbi engenasici nama-aluminium alloy amantongomane, kukhethwa ukufeza izidingo eziqinile zalezimboni.
Imishini ejwayelekile nemishiniKubalulekile: Amantongomane weWelld aqakathekile ukuqinisa izingxenye ezahlukahlukene zemishini ejwayelekile nemishini, kufaka phakathi ama-motors, amaphampu nezinhlelo zokuhambisa. Banikeza ukuxhumana okuphephile okungamelana nokudlidliza kanye nokuxineka kwemishini okutholwe ngesikhathi sokusebenza.
Uxhumano oluqinile noluhlala njalo: Amantongomane weWeld adala isibopho esiqinile, esihlala njalo ngokusebenza kwe-welding, ukuqinisekisa isixazululo esithembekile sokubopha. Lokhu kubaluleke kakhulu kuzinhlelo zokusebenza lapho izakhi zidinga ukuhlala zixhunywe ngokuphepha ngaphansi kwemithwalo esindayo, ukudlidliza, noma amabutho anamandla.
Umthwalo Ophezulu - Ukuthwala Amandla: Ngenxa yokwakhiwa kwabo okuqinile kanye nohlobo lwenqubo ye-welding, amantongomane eWeld angasekela imithwalo ebalulekile. Zenzelwe ukusabalalisa umthwalo ngokulinganayo, kunciphisa ubungozi bokwehluleka nokuhlinzeka ngokuqina kwesikhathi eside.
Ukuguquguquka ngezindlela ze-welding: Amantongomane weWeld angasetshenziswa ngamasu ahlukahlukene we-welding, kufaka phakathi i-Projection Welding, i-Spot Welding, kanye ne-Arc Welding. Lokhu kuguqulwa okuvumelayo kubavumela ukuthi bavumelane nezinto ezihlukile zokukhiqiza kanye nezidingo zohlelo lokusebenza.
Isikhala - Ukonga Design: Kwezinye izinhlelo zokusebenza, amantongomane eWeld angasetshenziswa esikhundleni samantongomane endabuko kanye nama-bolts, aqede isidingo sendawo yokuthola imvume yokuqina kwe-nati. Lokhu kungazuzisa emiklamweni ecwebile lapho isikhala sinqunyelwe khona, njengakwezinjini zezimoto kanye namadivayisi we-elekthronikhi.
Izindleko - ezisebenzayo ekukhiqizeni okuphezulu kwevolumuEzinqumweni ezenzakalelayo zokukhiqiza, amantongomane we-weld angafakwa ngokushesha nangendlela efanelekile, ukunciphisa isikhathi sokukhiqiza nezindleko zabasebenzi. Ukutholakala kwabo okubanzi kanye namasayizi ajwayelekile nawo anomthelela ezindlekweni - ukusebenza kahle ezindaweni zokukhiqiza ivolumu.