
Amantongomane e-Weld akhiwe ngokuyinhloko ngezinto ezikwazi ukumelana nezinga lokushisa eliphezulu nezingcindezi zemishini zenqubo yokushisela kuyilapho kuqinisekisa ukusebenza okuthembekile kokubopha. Insimbi ye-carbon ephansi iyinto evame ukusetshenziswa ngenxa yokushisela kwayo okuhle kakhulu.
Amantongomane e-weld akhiwe ngokuyinhloko ngezinto ezikwazi ukumelana nezinga lokushisa eliphezulu nezingcindezi zemishini zenqubo yokushisela kuyilapho kuqinisekisa ukusebenza okuthembekile kokubopha. Insimbi ye-carbon ephansi iyinto evame ukusetshenziswa ngenxa yokushisela kwayo okuhle kakhulu. Amabanga afana ne-AISI 1008 noma i-1010 low - carbon steel avame ukukhethwa njengoba ekwazi ukushiselwa kalula ngaphandle kwezinkinga ezibalulekile njengokuqhekeka noma ukuhlanekezela ngokweqile. Ukushisa - ukwelashwa kwamantongomane e-low - carbon steel weld weld kungathuthukisa izakhiwo zawo zemishini, okuhlanganisa amandla aqinile nobulukhuni, okuwenza akwazi ukuthwala imithwalo emikhulu ngemva kokushisela.
Kuzinhlelo zokusebenza ezifuna ukumelana nokugqwala okuphezulu, insimbi engagqwali iyona nto ekhethwayo. Amabanga ensimbi engagqwali afana no-304 no-316 asetshenziswa kabanzi. Insimbi engagqwali engu-304 inikezela ngokujwayelekile - ukumelana nokugqwala okuhle kwenhloso futhi ifanele izinhlelo zokusebenza zasendlini neziningi zangaphandle lapho kudingeka khona ukuvikela ukugqwala okumaphakathi. I-316 insimbi engagqwali, enokuqukethwe okuphezulu kwe-molybdenum, inikeza ukumelana okuphakeme namakhemikhali anokhahlo, amanzi anosawoti, kanye nezimo zemvelo ezimbi kakhulu, okuyenza ifaneleke ezimbonini zasolwandle, zamakhemikhali, nezokucubungula ukudla.
Kwezinye izimo ezikhethekile, amantongomane e-aluminium alloy weld asetshenziswa. Lezi zilula futhi zinokusebenza okuhle kukagesi kanye ne-thermal, okuzenza zifanelekele ukusetshenziswa ezimbonini ze-aerospace, zezimoto, neze-electronics lapho ukunciphisa isisindo kubalulekile. Ukwengeza, ukwelashwa okungaphezulu okufana ne-zinc plating, i-hot-dip galvanizing, noma i-chrome plating ingase isetshenziswe kumantongomane e-metal weld ukuze kuthuthukiswe ukumelana nokugqwala nokubukeka kwawo.
Umugqa womkhiqizo wamantongomane we-weld uhlanganisa amamodeli ahlukahlukene ahlukaniswe ngosayizi, umumo, nendlela yokushisela:
I-Standard Weld Nuts: Lezi izinhlobo ezivame kakhulu, ezitholakala ngebanga elibanzi losayizi wemethrikhi kanye ne-imperial. Osayizi bemethrikhi ngokuvamile basuka ku-M3 baye ku-M24, kuyilapho osayizi bombuso bemboza ukusuka ku-1/8" ukuya ku-1". Amantongomane e-weld ajwayelekile anomumo we-hexagonal, afana namantongomane ajwayelekile, futhi afanele izicelo zokushisela ezijwayelekile. Zifaka indawo engenalutho kanye ne-pitch yentambo evamile ukuze kuhambisane kalula namabhawudi.
I-Flange Weld Nuts: Ngokufanayo namantongomane e-hexagon flange, amantongomane e-flange weld ane-flange eyisicaba ezungeze isisekelo. Lo mklamo wandisa indawo yokuxhumana ne-workpiece, ukusabalalisa ngokuphumelelayo umthwalo futhi unikeze ukuzinza okungcono. Amantongomane e-Flange weld avame ukusetshenziswa ezinhlelweni lapho kudingeka khona indawo enkulu yokuthwala, njengamaphaneli omzimba wezimoto kanye noxhumo lwensimbi yesakhiwo.
I-Projection Weld Nuts: Lawa mantongomane anezilinganiso ezincane noma ama-dimples ebusweni bawo, aklanyelwe ukugxilisa amandla welding ngesikhathi sokushisela. Ama-projections ayancibilika futhi axubane nomsebenzi, okwenza isibopho esiqinile. Amantongomane e-projection weld avame ukusetshenziswa ezinqubweni zokushisela ezizenzakalelayo ezimbonini ezifana nokukhiqiza izimoto, lapho ukukhiqizwa kwevolumu ephezulu kanye nokushisela okunembile kuyadingeka.
Spot Weld Nuts: Aklanyelwe ngokukhethekile ukushisela amabala, amantongomane we-spot weld anomumo oyingqayizivele ovumela ukuxhumana okuphephile nendawo yokusebenza ngochungechunge lwamashisela amancane, asendaweni. Zivame ukusetshenziswa ekwakhiweni nasekuhlanganisweni kwensimbi yeshidi, okuhlinzeka ngesixazululo esithembekile sokubopha ngaphandle kwesidingo semisebenzi emikhulu yokushisela.
Ukukhiqizwa kwamantongomane e-weld kuhilela amasu okukhiqiza anembile kanye nezinyathelo zokulawula ikhwalithi eqinile:
Ukulungiselela Material: Izinto ezisetshenziswayo zekhwalithi ephezulu, njengezinsimbi zensimbi, izinduku zensimbi engagqwali, noma amabhilidi e-aluminium alloy, atholakala. Izinto ezisetshenziswayo zihlolwa ngokucophelela ukuze kutholwe ukwakheka kwamakhemikhali, izakhiwo zemishini, kanye nekhwalithi yangaphezulu ukuze kuqinisekiswe ukuthi ziyahlangabezana namazinga adingekayo. Ngezinto zensimbi, bese zisikwa zibe ubude obufanele ngokuvumelana nezidingo zesayizi yamantongomane.
Ukubumba: Amantongomane ashisela ngokuvamile akhiwa ngezinqubo ezifana nesihloko esibandayo noma esishisayo. Isihloko esibandayo sivame ukusetshenziselwa amantongomane anosayizi omncane, lapho insimbi ibunjwa ibe yifomu elifunekayo kusetshenziswa i-dies. Le nqubo isebenza kahle ekukhiqizweni kwevolumu ephezulu futhi ingakha amafomu ochungechunge olunembile kanye nokuma kwamantongomane. I-Hot - forging isetshenziselwa amantongomane amakhulu noma aphezulu, lapho insimbi ishiswa ibe yisimo esithambile bese ibunjwa ngaphansi kwengcindezi ephezulu ukuze kuzuzwe amandla adingekayo kanye nokunemba kobukhulu.
Uchungechunge: Ngemva kokwakhiwa, amantongomane enza imisebenzi yokuthungatha. Ngokufanayo namanye amantongomane, ukucupha kungenziwa ngokugoqa noma ukusika. Ukugoqa intambo kuyindlela ekhethwayo njengoba kwakha intambo enamandla ngokubanda - ukusebenza kwensimbi, ukuthuthukisa ukumelana nokukhathala kwentongomane. Ukusika izintambo kusetshenziswa lapho ukunemba okuphezulu kuyadingeka ezinhlelweni ezithile.
I-Weld - Ukwenziwa Kwesici: Kumantongomane e-weld akhethekile njenge-projection noma amantongomane we-weld, izici ezengeziwe zenziwe. Amantongomane e-projection weld anokulinganisa kwawo kwakhiwa ngezinqubo ezinjengokugxiviza noma ukwenza imishini, kuyilapho amantongomane e-spot weld aklanywe ngejometri ethile ukuze kube lula ukushisela.
Ukwelashwa Okungaphezulu: Ukuthuthukisa ukumelana nokugqwala nokubukeka, amantongomane e-metal weld angase abhekane nezinqubo zokwelashwa. Ukwelashwa okuvamile kufaka i-zinc plating, i-hot-dip galvanizing, i-chrome plating, noma i-powder coating. Indlela ngayinye yokwelapha inikeza amazinga ahlukene okuvikela kanye nemiphumela yobuhle.
Ukuhlolwa Kwekhwalithi: Yonke inqwaba yamantongomane e-weld ihlolwe ngokuqinile. Ukuhlolwa kwe-Dimensional kuyenziwa ukuze kuqinisekiswe ukuthi ububanzi bamantongomane, ukujiya, ukucaciswa kwentambo, nanoma yiziphi izici ezihlobene nokushisela okukhethekile ziyahlangabezana nezindinganiso. Ukuhlolwa kokushisela kwenziwa ukuze kuqinisekiswe ukuthi amantongomane angashiselwa ngempumelelo ngaphandle kweziphambeko. Ukuhlolwa kwemishini, okufana namandla aqinile kanye nokuhlolwa kokuqina, kuyenziwa ukuze kuqinisekiswe ukuthi amantongomane angakwazi ukumelana nemithwalo elindelekile. Ukuhlolwa okubonakalayo kuyenziwa futhi ukuze kuhlolwe ukonakala kwendawo, ukuqhekeka, noma ukunamathela okungafanele. Amantongomane aphumelele zonke lezi zivivinyo zekhwalithi kuphela agunyazwe ukupakishwa nokusabalalisa.
Amantongomane e-Weld asetshenziswa kabanzi ezimbonini nasezintweni ezahlukahlukene:
Imboni Yezimoto: Ekwenziweni kwezimoto, amantongomane e-weld asetshenziswa kakhulu ukuhlanganisa amaphaneli omzimba, izingxenye ze-chassis, nezingxenye zenjini. Amantongomane we-projection weld namantongomane we-spot weld adume kakhulu emigqeni yokukhiqiza ezenzakalelayo, lapho avumela ukuqiniswa okusheshayo nokuthembekile. Amantongomane we-Flange weld asetshenziselwa ukuvikela izingxenye ezidinga indawo enkulu yokuthwala, njengezingxenye ezimisiwe nabakaki.
Ukwakhiwa kanye Nokwenziwa Kwensimbi: Embonini yezokwakha, amantongomane e-weld asetshenziselwa ukuhlanganisa izingxenye zensimbi yesakhiwo, amafreyimu ensimbi, nezinsimbi. Bahlinzeka ngoxhumano oluqinile noluhlala njalo, okuqinisekisa ukuzinza nokuphepha kwezakhiwo nezakhiwo. Ezitolo ezikhiqiza insimbi, amantongomane e-weld avame ukusetshenziselwa ukuhlanganisa imikhiqizo yensimbi, njengama-racks okugcina, ifenisha, nemishini yezimboni.
Ukukhiqiza Izinto zikagesi: Amantongomane okushisela asetshenziswa ekukhiqizeni izinto zasendlini, njengeziqandisi, imishini yokuwasha, nohhavini. Asetshenziselwa ukubopha izingxenye zangaphakathi, amaphaneli, nabakaki, okuqinisekisa ukuqina nokuthembeka kwezinto zikagesi.
I-Aerospace kanye Nezokuvikela: Emkhakheni we-aerospace nokuvikela, lapho ukunemba nokuthembeka kubaluleke kakhulu, amantongomane e-weld asetshenziselwa ukuhlanganiswa kwendiza, izingxenye zemicibisholo, nezinye izinhlelo zokusebenza zobuchwepheshe obuphezulu. Amandla aphezulu kanye nezinto ezingasindi, njengensimbi engagqwali namantongomane we-aluminium alloy weld, zikhethwa ukuze zihlangabezane nezidingo eziqinile zalezi zimboni.
Imishini Ejwayelekile Nezisetshenziswa: Amantongomane okushisela abalulekile ekubopheni izingxenye ezihlukahlukene zemishini evamile kanye nemishini, okuhlanganisa izinjini, amaphampu, namasistimu okuthutha. Bahlinzeka ngoxhumano oluvikelekile olungamelana nokudlidliza kanye nezingcindezi zemishini ezitholwa phakathi nokusebenza.
Ukuxhumana Okuqinile Nokuhlala Phakade: Amantongomane e-Weld akha isibopho esiqinile, esihlala njalo nesiqeshana somsebenzi ngokusebenzisa i-welding, ukuqinisekisa isixazululo esithembekile sokubopha. Lokhu kubaluleke kakhulu ezinhlelweni zokusebenza lapho izingxenye zidinga ukuhlala zixhumene ngokuvikelekile ngaphansi kwemithwalo esindayo, ukudlidliza, noma amandla aguqukayo.
Umthwalo Ophakeme - Umthamo Wokuthwala: Ngenxa yokwakhiwa kwawo okuqinile kanye nemvelo yenqubo yokushisela, amantongomane e-weld angasekela imithwalo ebalulekile. Zenzelwe ukusabalalisa umthwalo ngokulinganayo, ukunciphisa ingozi yokwehluleka futhi unikeze ukuzinza kwesikhathi eside.
Ukuhlukahluka Kwezindlela Zokushisela: Amantongomane okushisela angasetshenziswa ngamasu okushisela ahlukahlukene, okuhlanganisa i-projection welding, i-spot welding, ne-arc welding. Lokhu kuguquguquka kuzivumela ukuthi zivumelane nezinqubo ezahlukene zokukhiqiza kanye nezidingo zohlelo lokusebenza.
Isikhala - Idizayini Yokulondoloza: Kwezinye izinhlelo zokusebenza, amantongomane e-weld angasetshenziswa esikhundleni samantongomane namabhawodi endabuko, aqede isidingo sesikhala esingeziwe sokugunyazwa sokuqinisa amantongomane. Lokhu kungaba yinzuzo kumiklamo ehlangene lapho isikhala silinganiselwe, njengezinjini zezimoto namadivayisi kagesi.
Izindleko - Ezisebenzayo Ekukhiqizeni Okuphezulu - Ivolumu: Ezinqubweni zokukhiqiza ezizenzakalelayo, amantongomane e-weld angafakwa ngokushesha nangempumelelo, anciphise isikhathi sokukhiqiza nezindleko zomsebenzi. Ukutholakala kwazo okusabalele kanye nosayizi abamisiwe nakho kunomthelela ezindlekweni - ngempumelelo ezindaweni zokukhiqiza umthamo omkhulu.